Chenille Yarn Machine Professional manufacturer

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Air Jet Spinning Machine

Products Description

1.Product Introduction

The Air Jet Spinning Machine offers innovative fiber embedding technology to create unique fancy yarns with rich textures and stable structure. Supporting a wide range of fibers and yarn styles, this machine delivers high-speed, low-loss performance with great flexibility and quality consistency.
Looking to expand your fancy yarn product line? Discover what our Air Jet Spinning Machine can do for your textile innovation—contact us today!

2.Product Description

The Air Jet Spinning Machine combines patented air-spray technology with a modular spindle system to enable the production of diverse fancy yarns. The yarn is formed by embedding loose fibers into a reticulated mesh belt, creating a distinctive outer texture while maintaining a solid fiber core. This design delivers high cohesion, minimal shedding, and enhanced yarn durability—ideal for fashion and decorative applications.

Capable of handling long, medium, and short fibers, this machine is compatible with natural and synthetic materials such as cotton, viscose, acrylic, polyester, flax, wool, mohair, cashmere, and alpaca. The dual drafting system supports various styles, from standard brushed yarns to gradient, slub, and spot-injected yarns. Users can even convert the machine into a fancy twisting unit simply by replacing the needle assembly with a hollow spindle, achieving dual functionality from one setup.

Equipped with a modern PLC control center, the machine enables real-time adjustment of drafting, yarn feeding, air pressure, and winding parameters. Combined with its high-speed output and low waste rate, this Air Jet Spinning Machine is a highly flexible and cost-effective solution for high-end fancy yarn production.

3. Technical Features

Advanced Air Jet Fiber Embedding Technology
This machine is equipped with a patented air jet system that precisely embeds loose fibers into a mesh-based circular yarn structure. The process ensures that the outer mesh wrap tightly holds the inner fibers, forming a stable and durable yarn with excellent cohesion and visual clarity. This air jet method delivers high efficiency in binding fibers of various lengths and types, while maintaining consistent yarn appearance and strength throughout extended production cycles. It is especially suitable for achieving a soft, fluffy texture with defined structure, making it ideal for hand-knitting and decorative yarn markets.

Flexible Drafting System: Single and Dual Draft Options
To accommodate diverse yarn styles, the machine supports both single-draft and double-draft configurations. The single draft mode is suitable for standard textured yarns, while the dual draft setup enables more complex visual effects such as slub (bamboo) textures, sharp or smooth transitions (mutation/gradation), and point-injection coloration. This flexible drafting control empowers users to design and produce unique fancy yarns with varied aesthetics, enhancing creativity and product differentiation in the market.

Broad Fiber Compatibility and No Length Limitation
One of the key strengths of the machine is its ability to process an extremely wide range of fibers. It accommodates short, medium, and long fibers without requiring adjustments or format changes. Compatible fiber types include cotton, viscose, acrylic, polyester, flax, wool, silk, mohair, alpaca, cashmere, and various synthetic or natural blends. This wide material compatibility makes the machine ideal for custom yarn development across fashion, home textiles, and industrial textile sectors.

Dual-Function Convertible Structure
The system is designed with a convertible spindle unit. By replacing the standard needle head with a hollow spindle, the machine transforms into a fancy yarn twisting unit, enabling the production of core-spun, wrapped, or looped yarns. This dual-functionality not only expands the range of yarn styles but also improves machine utilization and return on investment, as users can switch between two key yarn technologies without needing a second machine.

High Production Efficiency with Low Fiber Waste
Every spindle operates under an independent control system, allowing precise coordination without spindle-to-spindle variation. This minimizes yarn defects such as uneven density or twist imbalance. The optimized structure supports output speeds of up to 15 meters per minute while maintaining low energy consumption and fiber waste. This is particularly beneficial for large-volume manufacturers who need both speed and reliability.

Intelligent PLC Control System
An integrated PLC system governs the drafting, air jet, take-up speed, and yarn tension in real time. The user-friendly touch interface enables quick setup and fine-tuning of production parameters. The system also includes diagnostics, fault alerts, and data tracking to support preventive maintenance and reduce downtime. Operators can easily switch recipes, monitor performance, and troubleshoot issues with minimal training, making the machine smart, stable, and operator-friendly.

4.The main technical parameters

ParameterUnitSpecification
Spindle Gaugemm200
Number of Spindles48
Direction of TwistS / Z
Needle Head SpeedRPM3000
Number of Needles8 or 12
Output Speedm/min15
Roving Fiber Lengthmm38–102
Ring Diametermm115 / 150
Tube Heightmm450
Air Pressurebar6
Overall Dimensionsmm1200 × 1700 × 2500
Total Installed PowerkW15
Products Video